Knurling Wheels


The zeus product programme for knurling wheels includes all types of knurling wheels for form and cut knurling applications. In addition to standard forms according to the DIN 403, we offer special profiles and customized knurling wheels. Maximum precision and the use of tool life increasing product features are the decisive product characteristics of a zeus premium knurling wheel. For special application, we design an individual knurling wheel according to your requirements.

zeus premium - powder metal for increased tool life As your tool supplier for premium products we focus on product features that ensure maximum tool life, in particular for hard to machine materials. zeus standard wheels are therefore made of powder metal. This material is characterised by its high warm hardness, high wear resistance and its increased ability to work under pressure. Apart from the standard PM types, we manufacture knurling wheels made of High Speed Automatic Steel and Carbide on demand.


Product Range


Form Knurling Wheels - non-cutting forming

Form Knurling Wheels - non-cutting forming

zeus knurling wheels for form knurling have a standard chamfer of 45°. The chamfer optimizes the forming process and thus avoids tooth breakage. Our extensive standard programme of knurling wheels for form knurling is listed in the index below.

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Form Knurling Wheels - non-cutting forming - Points Down

Form Knurling Wheels - non-cutting forming - Points Down

Knurling wheels for form knurling with points down are applied for plunge knurling on our form knurling tool series RD1. On the work piece they produce the corresponding counter according to DIN 82. zeus® knurling wheels for form knurling have a standard chamfer of 45°. The chamfer improves the forming process and thus avoids tooth breakage.

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zeus Knurling wheels for cut knurling - swarf removal

zeus Knurling wheels for cut knurling - swarf removal

Knurling wheels for cut knurling are sharp-edged, so that the material will be properly chipped. Depending on the application knurling wheels made of HSS, powder metal or carbide can be used. Knurling wheels for cut knurling are applied on zeus cut knurling tools of the RF1, RF2 and RF3 series.

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zeus Special knurling wheels

zeus Special knurling wheels

zeus special knurling wheels are designed and produced according to the individual applications and specifications of our customers. Our longstanding experience and expertise in designing customized solutions guarantees considerable benefit and the decisive winning margin for our customers. We produce bead-knurling wheels, conical, convexe or concave knurling wheels as well as customized knurling wheels with highest precision and first-class surface finish.

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zeus Burnishing rolls

zeus Burnishing rolls

zeus rolls for burnishing surfaces are mainly used for roller-burnishing or supporting round material during machining on a lathe. They can be applied in a standard zeus form knurling tool. If required, a customer specific bearing system can be developed and produced. These tool systems are suitable for processing cylindrical work pieces, bores, plane sides, conical work pieces and also convex and concave outlines.

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After - treatment for an increased tool life

After - treatment for an increased tool life

With an optimal surface finish that is adjusted to the material processed, a substantial increase in tool life can be realized. The optimal after-treatment depends in all cases on the application itself (knurling technique applied, material processed, knurling wheel dimension, feed and speed rate, etc.). The following options are available:

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